Industrial Oven Calibration for Baking Consistency

The precision of an industrial oven is essential for baked goods with the same texture, flavor, and appearance from batch to batch. But how can bakers be sure they’re getting that uniformity? It comes down to calibrating your oven correctly – leaving your final product deliciously consistent every time. Oven calibration eliminates potential errors and allows for a precise balance between environment temperature, airflow patterns, heat transfer dynamics – all which are key ingredients in baking success. By utilizing technology specifically designed for oven calibration for baking consistency, bakers can rest assured their products are consistent, safe, and high-quality.

Reading Thermal offers the most comprehensive oven calibration solution for the baking industry. With years of experience in designing and manufacturing innovative thermal engineering systems, we have developed a system that ensures a more accurate, reliable, and efficient calibration process than ever before. Years of innovation, trial, and development contributed to the creation of our SCORPION® 2 Profiling System, a baking industry staple that offers the most accurate readings and data-driven analysis to guarantee maximum efficiency.

How to Calibrate Your Oven

The SCORPION® 2 Profiling System is a diagnostic tool used to ensure every oven you use abides by the exact same standards and parameters used to bake your products. Depending on what your bakery uses, chances are not every product line uses the same identical make and model of oven. Some are sourced from different vendors, others may be later or earlier editions of the same model, so calibrating each oven is vital.

Calibration aligns your oven parameters to consistently apply the same baking parameters across all of your lines, ensuring that everything produced is of the same quality. The SCORPION® 2 Profiling System slices through all the complexities and gives a clear picture of what needs to be done to achieve your desired results. 

1. Choose Your Smart Sensor

Reading Thermal’s Data Logger is the brain behind the SCORPION® 2 Profiling System, but it needs to be paired with one of our Smart Sensors to compile and store data. Depending on what you’re interested in measuring, you can couple the Data Logger with a Temperature Sensor Array, Digital Humidity Sensor, Heat Flux Sensor, and so on.

2. Running Through a Baking Cycle

The Data Logger and Smart Sensor can then be placed on your oven’s conveyor belt and run through a complete baking cycle. The Data Logger will record and store data throughout the entire process, giving us an exact picture of the oven’s performance.

3. Analyzing the Results

The results compiled from the baking cycle are stored on the Data Logger as one of several saved profiles. These profiles can then be downloaded onto a separate computer later for in-depth analysis with our SCORPION® Software Version 8 (SV8). These profiles can then be displayed in their own windows for  a comparison of data side-by-side to identify any discrepancies.

4. Calibrating Your Ovens

The data gleaned from your tests and analyzed with our software tells you exactly what’s going on in your ovens, including hot and cold spots,  temperatures, humidity levels, and more. With the information acquired from your profiles, you can then adjust oven settings for better performance before running another test cycle for confirmation.

Staying on top of your ovens and using industrial oven calibration for baking consistency  is the only way to achieve accurate, consistent results that taste great. If you’re interested in Reading Thermal’s tools, call us at (610) 678-5890 Ext. 2, or contact us online for more details about our innovative products.