If you are experiencing inconsistent product quality, start optimizing the conditions in your commercial bakery ovens by using high temperature air velocity profiling equipment from Reading Thermal. Our SCORPION® 2 Profiling System enables you to monitor actual in-process conditions and get the critical information you need to correct problems and maintain optimum process control.
Reading Thermal, headquartered in Sinking Spring, Pennsylvania, has been focused on measuring and understanding the commercial baking process for more than 25 years. Our powerful SCORPION® 2 Profiling System has become an industry standard diagnostic tool for understanding and improving your proofing, baking, cooling and freezing processes.
Connecting smart sensors and sensor arrays to the SCORPION® 2 Profiling System and passing them through the oven with the product enables the measurement system to capture the four main baking parameters:
1) Temperature (air, band, and product core): Oven temperature impacts oven-spring, drying/dehydration, and color formation during baking. Insufficient or excessive heat can also lead to unwelcome changes in texture and taste. The Scorpion® 2 Temperature Sensor Array measures the temperature at product level, in fixed positions across the conveyor, and delivers a precise picture of temperatures from side-to-side and end-to-end.
2) Airflow (velocity): The airflow comes primarily from the air distribution plenums in a convection oven. In a radiant oven, it comes from the moving conveyor, the exhaust system, and natural combustion air currents. Measuring oven air velocity with the SCORPION® 2 Air Velocity Sensor is crucial because airflow will influence the final product’s texture, firmness, coloration, and baking time. The profiles will help you spot airflow differences between baking zones and undesirable air currents at the entrance or exit of the oven that can cause inconsistent baking.
3) Heat flux (energy transfer): Certain product characteristics are defined by the amount and type of heat applied during the baking process. The differences explain why one oven bakes differently than another. And analyzing and controlling these differences is critical to understanding how the finished characteristics of your products will be affected. The SCORPION® 2 Heat Flux Sensor measures radiant and heat fluxes at product level and displays the results in Btu/hr·ft2 or convective W/m2.
4) Humidity: Humidity is the amount of water vapor in the air. As your products bake, they use the available moisture in your oven. Without humidity, the quality and texture of your products will not turn out as expected. High oven humidity can lighten the crust color of baked goods and prevent them from burning. Lower humidity typically results in crustier bread. Global bakeries trust the SCORPION® 2 Digital Humidity Sensor to accurately measure the absolute moisture content of the thermal environment in heating and cooling processes.
High-temperature air velocity profiling in your industrial ovens can help you remedy inconsistent quality, moisture retention problems, uneven bakes, and low production capacity. Contact Reading Thermal online, or call our headquarters in Sinking Spring, Pennsylvania at (610) 678-5890 Ext. 2 to learn more about our innovative products.